The Crown is King
When deciding between cut foam and moulded foam, there are plenty of consideration you need to make. Do you have skilled employees that can account for variation in cut foam application? Is the shape complex or difficult to create? What are the lead times you require for the finished product? And many more. While comfort is always a consideration, the “crown” of the seat is often overlooked. With cut foam seat application, you will have a seat that is flat. Upholsters can give the seat a more dynamic look by pulling down the edges. However, each seat could look slightly different and there is no guarantee that the crown looks the way that you want.
With moulded foam seats, you can build the crown right into the seat and get the same luxurious look every time.